"Programmable
Logic Controllers (PLCs) and SCADA Systems - Recognized by Engineers
Australia for CPD purposes"
Commencing on 3rd November 2008, delivered by IDC Technologies, an Institution of
Engineering and Technology (IET) Endorsed Training Provider. (On-Line
PLC training programs course also recognized by Engineers Australia for
CPD purposes.) Please click ...SCADA
and PLC Control Systems Course main page for details. Or click Programmable
control systems brochure & registration form. 
UNIT 1: INTRODUCTION
•
Introduction and brief history of PLC controls
•
Alternative control systems - where do PLCs fit in?
•
Why PLC control has become so widely accepted
•
Lingering concerns about PLC control
FUNDAMENTALS OF PLC HARDWARE
•
Block diagram of typical PLC
•
PLC processor module - memory organization
•
Input and output section - module types
•
Power supplies
UNIT 2: BACKGROUND
TO SCADA CONTROL
•
Fundamentals and definition of terms
•
Comparison of SCADA and PLC systems, and DCS
•
Smart instruments
•
Typical SCADA control installations
SCADA CONTROL SYSTEM HARDWARE
•
Comparison of SCADA and PLC control systems, and DCS and Smart instruments
•
Remote Terminal Unit (RTU) structure
•
Analog and digital input/output modules
•
Application programs
•
PLCs used as RTUs
•
Master site structure
•
Communications architectures
•
Point-to-point and point-to-multipoint systems
•
System reliability and availability
•
Configuration of a master station
UNIT 3: FUNDAMENTALS
OF PLC CONTROL SOFTWARE
•
Methods of representing Logic, Boolean Algebra, instruction code and
graphical presentation
•
Fundamental ladder logic instruction set
•
Comparison of different manufacturers, memory and data representation and
instruction code
USING LADDER LOGIC FOR SIMPLE DIGITAL
FUNCTIONS
•
The basic rules
•
Comparison of relay ladder diagrams
•
The concept of the 'scan' and how to apply it
•
Infinite fan-out
•
Contact 'normal' states
•
Positive and negative logic
•
Basic Boolean functions
•
The usefulness of DeMorgan's Law
USING REGISTERS (WORDS)
•
Number systems, Timers, Types of register data, Counters, Bit shift and
rotate, Table functions and Register (Matrix) logic functions
UNIT 4: SCADA
CONTROL SYSTEMS SOFTWARE
•
Components of a SCADA control system
•
Software - design of SCADA packages
•
Configuration of SCADA control systems
•
Building the user interface
•
Connecting SCADA and PLC controls to other hardware
•
SCADA control system design
•
The Twelve Golden Rules
UNIT 5: GOOD
PROGRAMMING HABITS
•
Keeping track of addresses and data used
•
Looking ahead - how will programs be maintained?
LOCAL AREA NETWORKS (LANs)
•
Ethernet networks
•
Industrial Ethernet
•
TCP/IP
•
LAN connectivity: bridges, routers and switches
•
Redundancy options
•
Web based Industrial SCADA control
•
Wireless
•
OPC
•
Practical methods to improve quality: organization of code, thorough
documentation and simplifying changes
GOOD INSTALLATION PRACTICE
•
Location of hardware
•
Good wiring practice
•
Cable spacing, power distribution and wire numbering
•
Reducing noise and interference
•
Screening and shielding
UNIT 6: HUMAN
MACHINE INTERFACES (HMIs)
•
Human and ergonomic factors
•
HMI configuration
•
Design and layout
•
Alarming and reporting philosophies
•
Alarm system design
GOOD INSTALLATION PRACTICE
•
Recommended installation practice
•
Ergonomic considerations
UNIT 7: ADVANCED
CONTROL WITH PLCs
•
The concept of reusable logic
•
Examples, drive logic and alarm handling
•
Use of advanced programming functions
•
Matrix logic
•
Table functions and indirect addressing
•
Example: simple display driver
BATCH PROCESSES AND SEQUENTIAL CONTROL
•
Remembering the program state
•
Creating a 'stepper'
•
Step advance
•
Fault detection and recovery
•
Operator intervention
•
Multiple recipes or alternative paths
•
Sequential function charts
PID CONTROL
•
The importance of timing and scan time
•
When PID is not always appropriate:
- Intermittent measurements
- Long transport delays
SAFETY PROGRAMMABLE SYSTEMS
•
Why regular PLCs should not be used for safety functions
•
Programmable electronic logic solvers
•
Safety certification
•
Certified programming systems
•
Application examples
•
Growth of networked safety devices and certified networks
•
Integrated safety systems
UNIT 8: LANDLINE
MEDIA
•
Background to cables
•
Noise and interference on cables
•
Twisted pair cables and fibre optic cables
•
Public network provided services
WIDE AREA NETWORK (WAN) TECHNOLOGIES
•
Digital hierarchies, T1 and E1
•
Packet switching
•
Frame relay
•
ATM
•
SDH/sonnet
UNIT 9: INTRODUCTION
TO IEC 61131-3
•
Concepts
•
Common elements
•
Programming languages: structured text
•
Function block diagrams
UNIT 10: SCADA
NETWORK SECURITY
•
Introduction
•
Authentication and encryption
•
SCADA firewalls
•
Firewall architectures and guidelines
TROUBLESHOOTING AND MAINTENANCE
•
Troubleshooting SCADA and PLC control systems
•
Maintenance tasks
SPECIFICATION OF SYSTEMS
•
Common pitfalls, Standards, Performance criteria, Testing, Documentation and
Future trends
UNIT 11: BUILDING
A PLC PANEL, AS WELL AS GENERAL COMMISSIONING, TESTING AND UPGRADING
•
Electrical design & construction
•
Commissioning & Installation
•
Simulation & Testing
•
Problem Isolation & Faultfinding
•
Upgrading of control systems
UNIT 12: INDUSTRIAL
COMMUNICATIONS PROTOCOLS
•
RS-232 interface standard
•
RS-485 interface standard
•
Fieldbus
•
Modbus
•
DNP3.0
MODEMS
•
Introduction and principles
•
Asynchronous/synchronous
•
Modulation techniques
•
Error detection and correction
•
Troubleshooting
PRACTICAL EXERCISES
Throughout
the course you will participate in hands-on
exercises
using simulation software, which will help
you
put theory to practice immediately!
ENTRANCE REQUIREMENTS
Any
person who would otherwise have attended an
IDC
training course in person is welcome to register.
Some
practical work experience in some of these
topics
would obviously be advantageous.
Control systems technology course
objectives.
-
Specifying PLC control hardware
and installation criteria
-
Describe PLC software structure
-
How to write medium level PLC
programs (using ladder logic)
-
Troubleshooting a typical PLC
control system
-
Specifying SCADA and PLC
control systems
-
Fundamentals of SCADA control
systems
-
Essentials of SCADA software
configuration
-
Tricks and tips in installation
of SCADA control systems
-
Essentials of
telecommunications links
-
Use of Industrial Ethernet in
SCADA systems
-
OPC and SCADA systems
-
SCADA network security issues
-
How to troubleshoot SCADA
control systems
Control Systems Books

Please Click ...SCADA
and PLC Control Systems Course main page for details of this On-Line
Training Course.
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