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Total Productive Maintenance - TPM
Management
This PowerPoint is about the TPM that Toyota involves the operator in training in machine maintenance.
This PowerPoint also includes the requirements for a successful TPM Introduction.
By
Mike Sondalini
TPM
PowerPoint Samples
| Total Productive Maintenance - TPM
PowerPoint |
| ESBN: PPT-575S-9I18-29A1 |
| Description:
Often referred to as "total production maintenance"
or "total productivity maintenance", the formal
name for the TMP Toyota introduced
is "Total Productive Maintenance".
That is the method of training operators to get involved in
maintenance task too.
This PowerPoint will help you to investigate if the
introduction of TPM will help you reduce lost time on operating equipment to a tune of 30% or
better. Which is typical for plants who do not already have advanced Preventive Maintenance and Predictive Maintenance (PdM) practices in place. This
PowerPoint will also help to insure you meet the requirements for a Successful TPM introduction to your facility.
As author Mike Sondalini puts it; "Too many times TPM fails in a company because the operators and maintainers, who are meant to deliver TPM to their equipment, are not involved in its implementation. Rather they get told to do TPM, and management then wonders why TPM doesnt work for them."
To make the presentation fun to read, the PowerPoint is designed
for the reader to follow Ted, the Maintenance Planner, and Jim, the Lead Operator, as they learn about TPM and what needs to be done to use
TPM on the equipment in their operation.
You and your personnel need to view this power point if ...
- If you do not already have a successful PM and PdM system in place.
- If you want to learn how TPM can help you.
- If you have a TPM in place but it is not meeting your expectations.
- If you want to increase your facility's throughput.
Total Productive Maintenance is a philosophy for producing 100% quality product, on-time by making sure the production equipment used to make the product operates perfectly. TPM is the result of developments by Japanese researcher Nakajima, and his students, in the 1960s when Nippondenso started to apply Just-in-Time manufacturing in response to Toyotas demand for lower cost, higher quality parts.
Definition: Total Productive Maintenance (TPM) is an equipment management program that emphasises operator involvement and ownership of equipment performance. The goals of a TPM program are to maximise equipment productivity, maximise equipment availability and make quality product by eliminating causes of equipment defects, losses and wastes through expanding and engaging the knowledge, skills and abilities of the front-line people running the process.
Throughout the course you will do activities from the accompanying
Workbook that provides the opportunity to learn and
discuss numerous issues and perspectives to do with Total Productive Maintenance
and it's successful implementation.
Synopsis of
TPM Powerpoint:
DAY 1 (85 Color PowerPoint slides)
Introducing Total Productive Maintenance (TPM).
Management Workbooks(19
Pages)
Free Trainee Assessment and Achievement Certificate offer at end
of the workbook.
This Training PowerPoint's will enable you to:
- Deepen your understanding of the topic
- Adapt the presentation to your own
needs
- Show the presentation in your own
company
- Communicate the knowledge of Total Productive Maintenance
to your colleagues in your
organization
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Email with download link sent immediately after purchase.
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| Price: US$19.99 (85 slides, plus a
19 page workbook!) |
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Automated download system is powered by our preferred
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Table
of Contents
 
Click
for
sample
of "Introducing Total Productive Maintenance" Day 1
PowerPoint
WHAT IS TPM?
TPM gives Lifetime Equipment Health
What is Total Productive Maintenance?
The Hidden Factory
The Six Production Losses
The Seven Process Wastes
Production Losses and Overall Equipment Effectiveness
The Substance of TPM
The Never Ending TPM Cycle
EQUIPMENT LIFETIME HEALTH
Total Productive Maintenance is
operator driven reliability:
Need an Equipment Performance Vision
Match TPM Process to the Vision
TPM in a Nutshell
TPM AND ITS OPERATING RISK REDUCTION BENEFITS
Purpose of Total Productive Maintenance
TPM Works by Reducing Risk of Failures
Multiple Strategies across the Life Cycle
Value-Added to Equipment with TPM
Risk Reduction with TPM
MEASURING EQUIPMENT PERFORMANCE
Monitoring Operating Effectiveness
Purpose of Measuring Equipment Performance
Overall Equipment Efficiency (OEE)
Start Measuring Plant Non-Performance
Production Disruptions Causes Variation
Pareto Chart the Problems for Focus
THE IMPORTANCE OF OPERATOR OWNERSHIP OF EQUIPMENT PERFORMANCE
Promoting Operator Ownership
Operator Monitoring and Watch-keeping
Equipment Behaviour Identifying the Degradation Cycle
Operators Learn about their Equipment
Operator Monitoring & Watch-keeping Procedure
Fact Based Equipment Decisions
GETTING TOP QUALITY EQUIPMENT PERFORMANCE
Failure Preventing Job Procedures
Accuracy Controlled Expert
Accuracy Controlled SOPs Prevent Variation
Including 3T Failure Prevention in SOPs
Accuracy Controlled Enterprise (ACE)
7 Visual Quality Management Tools for TPM Problem Solving
Make measurement Visual,
turn numbers into information
REQUIREMENTS FOR SUCCESSFUL TPM INTRODUCTION
Identifying TPM Systems and Processes
Critical Mass of Support
The People of Successful TPM
The Culture of Successful TPM
Best Performance from Multifunctional Teams
Role and Importance of Supervisors
Activity 3 Building Hi-Performance Teams
TPM REQUIRES CHANGE MANAGEMENT
TPM Requires a Change Management Process for Successful Introduction
Manage TPM Introduction like a Project
Providing the whole TPM Mix
Sustained Resourcing of TPM Processes
Prototype a TPM Programme for Proof of Worth
Supporting the TPM programme
Change
Do
Learn
Improve
TPM Champions Needed
A TPM CASE STUDY
Management Support
TPM Team Objectives
TPM Team Development
Identify Current State
Prioritise Equipment Problems
Target Key Problems/Set New Standards
Authorise Proposed Changes
Improve Documentation/Training
Return Equipment to Condition/Sustain it
Measure Improvement/Lock-in Gains
Second and Third TPM Cycles
HOW TO APPROACH PLANNING FOR TPM INTRODUCTIONS
Planning TPM Introduction: using the Change Management Matrix
TPM Change Management Requirements
The TPM Route Map
Develop Detailed Project Plan & Schedule
 19
page workbook - At the end of the workbook we offer written
feedback/advice and a certification of what has been done based on real
examples provided to us from your operation. If the principles/practices
of the course are applied well, we acknowledge that with a 'certificate of
accomplishment' reflecting the current level of achievement and expertise
(Mastery/Excellence/Competence/Understanding/Awareness).
Price: US$19.99 (85 slides, plus a 19 page workbook!)
Automated download system is powered by our preferred
method of payment, secure Pay Pal. (After
purchase with 'Buy Now' button above, you immediately receive an email with download link.) If you prefer us to manually
process your order or would like to mail or fax order in, please click CD
and Book Order Form on our secure servers at BIN95.
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